SOLUTION
Implementing Demand Response in the cogeneration process
Leveraging its expertise in industrial process monetization on Demand Response services, Actility studied VPK Paper’s machinery as well as the Belgian mill’s technical constraints to secure the paper production. It became clear that cogeneration of power and heat using a combined heat and power plant (CHP) was the best process to monetize.
‘Elementary’… As Mr. Holmes would have said! The CHPs on-site act as the beating heart of the site, running continuously at full load day and night, while providing both electricity and heat for the various processes on the production site.
In addition to producing energy, the gas turbine CHP can be used to support the electrical grid by reacting to frequency deviations within a few seconds, major power plant outages or unexpected consumption peaks. Furthermore, some paper machines can be stopped to reduce the stress on the electricity grid when planned in advance.
“Together with VPK Paper, we identified two revenue streams, with frequency containment reserves (Primary Reserve or R1) as an ideal method to generate additional revenues with the CHP and Capacity management reserves for the less reactive paper machines”, comments Arnout Aertgeerts, Energy Portfolio Manager at Actility.
The Belgian utility Elia requires the R1 DR service to control and contain the frequency of the European electricity grid. Using Actility’s advanced DR services, the CHP is equipped with a smart control device, the Actility box.
Actility worked closely with VPK Paper as well as the supplier of the CHP to securely connect the generator to the box. Based on frequency measurement, this device modulates the CHP’s power output only when necessary, severely limiting the impact on the CHP as well as on the paper production. This Actility box runs a local algorithm to deliver the R1 service in a continuous, automatic and decentralized way since the service requires an immediate response to frequency deviations.